ZINC
under 6 oz
Lakeside Casting Solutions
PART: 496 Regulator Valve Stem
MATERIAL: Zamak 3
WEIGHT: 0.325 oz (9.2 g)
END MARKET: Energy Equipment
Caster Award Nominee: Dennis Lehenbauer
Customer: Utility Solutions Group
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FUNCTION OF PART
The valve stem traverses in a linear motion actuating an inlet valve, regulating the flow of pressurized gas in the system.
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PREVIOUS PROCESS TO PRODUCE PART
Past part was machined from aluminum bar stock.
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ADVANTAGES GAINED
Lakeside Casting Solutions (LCS) worked with Utility Solutions Group (USG) to develop a casting part print that met the need of the current part, plus add an additional feature for product safety. Once the geometry was agreed upon and a model was generated, LCS was allowed to complete a thermal / flow analysis that aided in assuring a sound casting. A die was built to fit into a multi slide Zinc press with a hydraulic shot end. The as cast part met dimensional and casting quality requirements. LCS was able to save USG over $4.25 per unit.